Will They Power Your Car With Sawdust From Canada? Content from the guide to life, the universe and everything

Will They Power Your Car With Sawdust From Canada?

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Does that seem a daft question, comparable to the legendary story about Detroit holding back technology that would allow you to run your auto on tapwater?

Is it?

First of all, let's look at the availability of wood. Since it has the highest production in Canada, the province of British Columbia (BC) should provide a good example. BC produces 8.8million tonnes of wood waste per year, although this will change as global warming continues to slowly push the forests north. The current pine beetle infestation in British Columbia has, as of July 2007, spread to 8.7million hectares of forest, a total of 42billion cubic feet of lumber in a beetle infected forest, most of it irrecoverable as timber1.

And that's just one source of wood — interesting, because it is available at an attractive cost and is not (generally) being used for lumber production.

The larger, uninfected forests of timber are regularly harvested and total over 14billion board-feet of export lumber per year. The timber-harvesting creates timber 'waste', which has been burned or allowed to break down at site. This amount of cellulose adds up to the 8.8million tonnes as mentioned, but unfortunately, only about two-thirds are easily accessible, leaving nearly 6million tonnes. Using present methods, that would produce over 3.5billion gallons of ethanol.

That's just from one province in a year.

The beetle-infested pine forests are estimated to be able to produce 21 billion gallons in addition to the 3.5billion gallons mentioned above. That's almost a half a gallon for every man, woman and child in England2 and surely you can borrow Robert, your mother's brother's, share3!

How is it done?

The wood chips are added to water and 'cooked' (that is to say, boiled — usually under pressure) to remove the binding substance in wood called lignin. The separated lignin is used in the production of glue (naturally enough) or further treated4 and all the remaining cellulose is broken down into sugars by enzymes then allowed to ferment. The fermentation process produces carbon dioxide, but no 'extra' carbon is being produced here. Both the fermentation of the cellulose sugars and the burning of the ethanol release the same carbon that was in the wood waste. The resulting 'beer' is distilled to produce a 95% alcohol ethanol that is referred to as 'cellulosic' ethanol. This ethanol burns cleanly, creating only carbon dioxide and water, unlike the pollution created by gasoline (or, if you insist, petrol). Using oxygen-rich alcohol instead of fossil fuels to run cars is not a new idea. In 1925, Henry Ford made the statement that ethyl alcohol was the 'fuel of the future' and a motorcar fuelled by ethanol was driven a distance of 400km (249mi) from Rio de Janeiro to Sao Paulo, Brazil, where over a million and a half cars that run on ethanol alone or are 'flex-fuel' vehicles had been made by 2002. During World War II, Ford and other automobile manufactures had trucks and cars with carburettors that ran on pure ethanol for economic and availability reasons. In the postwar period, gasoline was so plentiful and cheap that ethanol lost its attraction. Today, many modern cars can run on a mixture of up to 10% ethanol and 90% gasoline and with fairly minor modifications they can run on 'pure'5 ethanol. It can also be used in the production of biodiesel, but that is another discussion.

Why is wood cellulose better than corn or other plant substances?

First of all, corn and many of the other producers of ethanol are food substances, and reducing the food supply is a disaster in the making. The recent 'Tortilla Riots' in Mexico have been linked with the increase in cost of corn due to ethanol production. Another source is straw, but GMO yeast is commercially used as a more efficient method of breaking down cellulose, which could potentially escape into the xylose6-rich world we live in and cause considerable harm to Mother Nature.

Second, wood waste is being produced in any case during the process of making the paper you read and perhaps the chair you were sitting on when you read it. Despite protests about logging old-growth forest, the vast majority of lumber harvested is from tree 'farms' which have been planted since early in the previous century, making them a renewable resource with negligible net carbon production7. In BC, replacement trees are planted at a rate of over 175 million seedlings per year in order to reforest areas after logging, wildfire or insect infestations, and an increase is planned for additional carbon off-setting. Petrochemicals that produce fuels are not renewable and do nothing but create energy and pollution, including the carbon they have had locked inside for millennia.

Lastly, the decreasing use of the controversial compound methyl tertiary butyl ether (MTBE) as an octane boost and substituting ethanol is a good 'leg-up' on decreasing production costs.

What is the downside?

The obvious downside is economic. The process has to be cheaper than the obtaining and refining of petrochemicals, but luckily, with the price of crude oil rising, that magic number is fast approaching. In addition, the climate change that spurs the quest for alternate energy is also causing the habitat of the trees to change. Even the beetle that is destroying so much of the forest can adapt to changes more rapidly than can a tree. The resulting shift of forest will be a very slow process, leaving fewer and fewer trees but providing more and more 'waste' wood.

The process of producing commercially viable amounts of ethanol would be long-term project, but could possibly have a finite lifespan. The ethanol produced would create negligible pollution and produce far less net carbon dioxide, but mass production would have to be followed up with a drastic increase in tree planting and a search for changing-climate hardy stock.

All in all, this could perhaps be a good choice for the long term, if carefully enabled. Can it be done? Yes, as one Researcher pointed out, when we 'seize opportunity where once we saw dust' — and it is certain that Britons will rise to the challenge to consume more alcohol!

1That's 33,591 square miles of infected forest, nearly nearly half the size of the entire island of Great Britain (which is approximately 88,786 square miles). BC itself is 364,764 square miles in total.250,431,700 people in mid-2005.3Shirley, Bob's your uncle!4The lignin can broken down for fermentation at additional cost.5The anhydrous nature of pure ethanol means it will draw water from the air until it has roughly 5% H2O.6A white crystalline aldose sugar, C5H10O5, used in dying, tanning, and in diabetic diets, also called'"wood sugar'. It is a widely-found substance that was specifically targeted by genetic engineers and the enzymes and yeasts they 'designed'.7The CO2 is being reabsorbed by the young trees, which, as growing saplings, absorb more CO2 than mature trees. That way, the carbon dioxide released from wood cellulose ethanol is recycled by the trees planted during re-forestation.

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